Microbial Control Strategy: Managing Risks in Non-Sterile Manufacturing

Build a prevention-focused microbial control strategy that protects product quality and supports global regulatory compliance.

Microbial Control Strategy: Managing Risks in Non-Sterile Manufacturing

Build a prevention-focused microbial control strategy that protects product quality and supports global regulatory compliance.

Effective microbial control is not a reaction to failure—it is a strategy for consistent compliance.

Common Challenges

Many life sciences teams struggle with:

  • Overlooking microbial risks until contamination events occur

  • Weak oversight of utilities and manufacturing environments

  • Incomplete sampling plans and ineffective monitoring programs

  • Explaining prevention costs to senior management teams

  • Managing CDMO and laboratory responsibilities with clarity

Our Solution

Participants learn a structured, practical approach including:

  • Building preventive microbial control across end-to-end operations

  • Identifying hazards in materials, people, utilities, environments

  • Designing monitoring plans with useful trending data

  • Applying FDA and USP expectations with confidence

  • Strengthening oversight of outsourced manufacturing partners

This course gives professionals a practical framework to prevent contamination, improve compliance, and make better risk-based decisions across non-sterile manufacturing.

Effective microbial control is not a reaction to failure—it is a strategy for consistent compliance.

Common Challenges

Many life sciences teams struggle with:

  • Overlooking microbial risks until contamination events occur

  • Weak oversight of utilities and manufacturing environments

  • Incomplete sampling plans and ineffective monitoring programs

  • Explaining prevention costs to senior management teams

  • Managing CDMO and laboratory responsibilities with clarity

Our Solution

Participants learn a structured, practical approach including:

  • Building preventive microbial control across end-to-end operations

  • Identifying hazards in materials, people, utilities, environments

  • Designing monitoring plans with useful trending data

  • Applying FDA and USP expectations with confidence

  • Strengthening oversight of outsourced manufacturing partners

This course gives professionals a practical framework to prevent contamination, improve compliance, and make better risk-based decisions across non-sterile manufacturing.

What You'll Learn

Comprehensive curriculum designed to help professionals implement practical, regulatory-aligned microbial control strategies for non-sterile products.

Foundations of Microbial Control

  • Understand core risks in non-sterile pharmaceutical manufacturing

  • Compare prevention-focused systems with reactive investigations

  • Build a defendable microbial control strategy framework

Monitoring, Sampling, and Testing

  • Design effective environmental monitoring and sampling programs

  • Improve microbial limits testing interpretation and follow-up

  • Use trending data to support quality decisions

Utilities, Materials, and Process Controls

  • Evaluate microbial risks in materials and components

  • Strengthen purified water and process water system control

  • Apply cleaning and disinfection best practices effectively

Regulatory Expectations and Outsourced Oversight

  • Interpret FDA draft guidance for non-sterile drugs

  • Understand evolving USP <1111> expectations and relevance

  • Manage CDMO and outsourced laboratory oversight risks

What You'll Learn

Comprehensive curriculum designed to help professionals implement practical, regulatory-aligned microbial control strategies for non-sterile products.

Foundations of Microbial Control

  • Understand core risks in non-sterile pharmaceutical manufacturing

  • Compare prevention-focused systems with reactive investigations

  • Build a defendable microbial control strategy framework

Monitoring, Sampling, and Testing

  • Design effective environmental monitoring and sampling programs

  • Improve microbial limits testing interpretation and follow-up

  • Use trending data to support quality decisions

Utilities, Materials, and Process Controls

  • Evaluate microbial risks in materials and components

  • Strengthen purified water and process water system control

  • Apply cleaning and disinfection best practices effectively

Regulatory Expectations and Outsourced Oversight

  • Interpret FDA draft guidance for non-sterile drugs

  • Understand evolving USP <1111> expectations and relevance

  • Manage CDMO and outsourced laboratory oversight risks

Who This Course Is For

Quality Assurance Professionals

Learn to strengthen microbial control systems, investigations, and compliance oversight for non-sterile operations

QC Microbiology and Laboratory Personnel

Improve sampling, testing, trending, and interpretation of microbiological results with greater confidence.

Operations, Engineering, and Maintenance Teams

Better control utilities, environments, and manufacturing conditions that influence microbial risk.

Regulatory, CMC, and CDMO Oversight Teams

Apply regulatory expectations and improve oversight of outsourced manufacturing and testing partners.

Who This Course Is For

Quality Assurance Professionals

Learn to strengthen microbial control systems, investigations, and compliance oversight for non-sterile operations.

QC Microbiology and Laboratory Personnel

Improve sampling, testing, trending, and interpretation of microbiological results with greater confidence.

Operations, Engineering, and Maintenance Teams

Better control utilities, environments, and manufacturing conditions that influence microbial risk.

Regulatory, CMC, and CDMO Oversight Teams

Apply regulatory expectations and improve oversight of outsourced manufacturing and testing partners.

Meet Your Instructor

keren

Karen Taylor (Ginsbury), GMP / Quality Management Systems Consultant

Karen Taylor is a highly respected GMP and quality systems consultant with more than 30 years of industry experience supporting global pharma and biotech companies in inspection readiness, regulatory strategy, computerized systems compliance, and data governance. She is also an award-winning international speaker known for translating complex GMP changes into practical, real-world guidance.

Areas of expertise: • GMP • Quality Systems • Inspection Readiness • Computerised Systems • Data Governance • Regulatory Strategy • CMO Audits

  • More than 30 years in pharma and biotech consulting

  • Supported startups and global companies through inspections

  • Co-founded PDA interest group on outsourced operations

  • Multiple speaker of the year award recipient

Meet Your Instructor

keren

Karen Taylor (Ginsbury), GMP / Quality Management Systems Consultant

Karen Taylor is a highly respected GMP and quality systems consultant with more than 30 years of industry experience supporting global pharma and biotech companies in inspection readiness, regulatory strategy, computerized systems compliance, and data governance. She is also an award-winning international speaker known for translating complex GMP changes into practical, real-world guidance.

Areas of expertise: • GMP • Quality Systems Inspection • Readiness • Computerised Systems • Data Governance • Regulatory Strategy • CMO Audits

  • More than 30 years in pharma and biotech consulting

  • Supported startups and global companies through inspections

  • Co-founded PDA interest group on outsourced operations

  • Multiple speaker of the year award recipient

Course Format & Schedule

Live via Zoom

Interactive sessions with real-time Q&A and expert guidance

April 14-15, 2025

Two intensive sessions: 10:00-13:30 EST each day

12 Hours Total

4 live sessions of 3 hours each

60-Day Replay Access

Review sessions and reference materials at your own pace

Investment & Bonuses

840$
Individual Registration
Group Rate: $739
For 3+ people from same organization
Secure your spot

Add Your Heading Text Here

Investment & Bonuses

840$
Individual Registration
Group Rate: $739
For 3+ people from same organization
Secure your spot

Exclusive Bonuses

Frequently Asked Questions

Do I need a microbiology background to attend?

No. The course is designed for both microbiologists and professionals without formal microbiology training. It explains the science in a practical way that supports quality, operations, regulatory, and oversight roles.

It is primarily designed for professionals involved in non-sterile pharmaceutical manufacturing and related support functions. It is also highly relevant for teams overseeing outsourced operations, water systems, environmental monitoring, and microbial quality controls.

Yes. The course includes FDA’s draft guidance related to microbiology for non-sterile drugs and explains how these expectations affect manufacturing, quality systems, and compliance decisions. It also addresses evolving pharmacopeial expectations such as USP <1111>.

Yes. The training is built to support global compliance thinking and includes perspectives relevant to FDA, EMA, and modern GMP expectations. It is especially useful for teams operating across multiple sites or markets.

Still have questions?

What Professionals Say About This Course

Elena MarkovicQuality Systems Manager
This course helped us turn microbial control from a reactive task into a real quality strategy.
Daniel FosterHead of Manufacturing Compliance
Karen explained complex microbiology issues in a way our cross-functional team could immediately apply.
Priya NairSenior QA Specialist
A highly practical course for anyone managing non-sterile products, water systems, or outsourced operations.
Lucas MeyerQC Microbiology Lead
The monitoring and trending guidance was especially useful for improving our site-wide decision-making.
Ana RibeiroRegulatory Affairs Manager
One of the few trainings that truly connects GMP expectations with everyday operational risk.
Omar HaddadTechnical Operations Director
Clear, relevant, and full of examples that made the compliance expectations much easier to understand.

Strengthen microbial control before contamination becomes a compliance crisis

Join this live Bioforum course to build a practical, prevention-focused microbial control strategy for non-sterile manufacturing. Learn how to reduce risk, improve compliance, and make better decisions across quality, operations, and outsourced partnerships.

Expert Guidance

Ready-to-Use Templates

Accelerated Implementation

Regulatory Inspection Ready

Still have questions?